Energy storage cell bracket

What is energy storage & how does it work?

Energy storage systems (ESS) are increasingly being paired with solar PV arrays to optimize use of the generated energy. ESS, in turn, is getting savvier and feature-rich. Batteries can be smartly deployed to maximize ROI. They can charge and discharge batteries more quickly and efficiently.

What does a battery bracket do?

Serving as the primary component responsible for carrying and protecting the power battery, the battery bracket fulfills paramount roles including battery system support, heat dissipation, collision prevention, and bottom contact prevention.

What materials are used for battery pack brackets?

Lightweight material applications for battery pack brackets include the utilization of aluminum alloy, high-strength steel, and composite materials. Among these options, aluminum alloy materials are the mainstream choice as a result of their lightweight properties.

What is the load-bearing capacity of a battery bracket under bumpy road conditions?

To simulate the load-bearing capacity of the battery bracket under bumpy road conditions, a surface load of 5 times the gravity of the battery is applied perpendicular to the bottom surface of the bracket (Z-axis direction). Given that the model is scaled down by a factor of 0.2, the load is approximately 980 newtons.

How is a battery bracket made?

The geometrically reconstructed battery bracket exhibits a clear structure. The lower part of the bracket can be manufactured by stamping, while the lugs can be produced through milling or stamping processes. Welding can be utilized for connecting the bracket with the lugs, thus fulfilling the requirements for mass production within the enterprise.

Do battery pack brackets meet production requirements?

As revealed by the assembly results, the components of the battery pack bracket are tightly coordinated with each other, with no evident assembly conflicts, revealing that the dimensional accuracy and fit of the completed parts meet production requirements.